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CHAPTER 2
THE BLACKSMITH'S TOOLS
The blacksmith, unlike many other craftsmen, is able to make most of his
own tools, particularly when one is required for a special job.
The principal hand tools are hand and sledge-hammers, a great variety of chisels,
punches, drifts and a selection of tongs with differently shaped bits or jaws.
For shaping and cutting metal a smith needs tools which fit into the hardy
hole in the anvil and others for use under the sledgehammer. For measuring
and marking off, he will want calipers, dividers, a set square and a rule,
which should be made of brass; a steel rule soon becomes rusty through being
in constant contact with heat and water. Smith's calipers, which have one
arm each side and a long handle beyond the joint, are particularly useful.

Fig 12 |
COLD CHISELS
Chisels for cutting cold iron (Fig. 12) are made short and thick and
are ground a little more acutely than a right angle. They are needed
in various widths with both straight and convex cutting edges.
They are made from steel containing about 0.875 per cent carbon; a
lower carbon content than the steel used for taps and dies but higher
than that used for picks. Steel of the right kind is commonly sold
in octagonal (eight sided) bars; it is wise to buy octagonal steel
because it cannot be confused with any other metal even if an end of
a bar gets rusty and dirty. It does not pay to make cold chisels out
of any odds and ends of steel which come to hand, but it is worth stocking
several sizes of the proper steel from " to 7" across the
flats.
The smith may be asked to make cold chisels for special purposes such
as chipping castings in preparation for welders or for other tradesmen,
particularly bricklayers. These chisels are made in a variety of shapes
and tempered to suit particular needs. |
 | |

Fig 13 |
HOT CHISELS
Chisels for cutting hot iron (Fig. 13) should, by contrast, be made
long to keep the hand away from the heat of the job, and slender so
that the chisel may be driven into the soft metal like a knife into
butter. As the chisel becomes hot it is quenched in water after every
three or four blows. A wide variety of shapes and sizes should be kept
as a great deal of time can be saved by using hot chisels intelligently.
Some smiths use a sharp cutting edge, but others prefer to leave the
edge about 1/16" thick.
Hot' chisels should be made from steel containing less carbon than
cold chisels - 0.75 per cent is correct or preferably from special
alloy steels which are now sold for the purpose. Either of these steels
can be had in bars 1" x ½" with rounded edges. Again
it is worth while having this special section so that there is no mistaking
it. Although these tools get hot in use, most smiths find it an advantage
to temper them. |
 | |

Fig 14 |
COLD SETS
Cold sets (Fig. 14) are made for use under a sledge-hammer. They are
like cold chisels but are even shorter and thicker and are fitted with
a handle at one side.
Usually a groove is forged round the middle of the set and either a
twisted hazel or an iron rod wrapped round a couple of turns, the ends
being left long enough to form a handle. The ends of the hazel rod have
an iron ring slipped over them to keep them together; the ends of the
iron rod are best welded together in a loop.
Some cold sets are hafted like hammers which give better control on
fine work, but the very severe jars they get in normal service are apt
to break the haft or sting the hand.
They can be made from a lower carbon steel than cold chisels, the grade
used for swages being quite suitable. Them grading of steel is described
in Chapter 5. |
 | |

Fig 15 |
HOT SETS
Hot sets (Fig. 15) are the sledgehammer version of hot chisels
and are made from similar material. They are used with more precision
than cold sets, so are best hafted like hammers, as the hot iron on
which they are used absorbs the shock to a large extent. |
 | |

Fig 16 |
HARDIES
Hardies are chisels which fit into the square hole in the anvil, the
work being driven down onto them (Fig. 16). Some smiths make one fairly
stout hardie and use it for both hot and cold work, but it is better
practice to have two separate ones suitably shaped and tempered for
each purpose.
Fig. 16 |
 | |

Fig 17 |
PUNCHES FOR HOT WORK Punches
used for hot work (Fig. 17) can be round, square or any other shape
to suit requirements. Like hot chisels, they should be long enough to
keep the hand away from the heat, or if large, they can be rodded like
sets. A slot punch makes a long narrow hole with rounded ends and removes
the minimum amount of metal. This hole can be enlarged or opened out
by using a drift (see below) without weakening the bar. Round-ended
punches called `bob' punches are used for forming scarfs. |
 | |

Fig 18 |
DRIFTS
Drifts (Fig. 18) are pieces of steel of any required'section with a
long taper at one end and a short taper at the other; they are driven
right through punched holes to enlarge, shape and smooth them. |
 | |

Fig 19 |
FULLERS
These tools are like chisels and sets but with rounded noses. They are
used for making shoulders before drawing down pins and tenons, for forging
special shapes and for drawing the metal in one particular direction. |
 | |

Fig 20 |
Small Fullers (Fig. 19)
are used in the hand.
Large Fullers (Fig. 20) are rodded.
Bottom Fullers
(Fig. 20) fit in the hardy hole of the anvil. |
 | |

Fig 21 |
FLATTERS AND SETHAMMERS
These are placed on the work and struck with a sledge. They may have
flat or convex faces with sharp or rounded edges, according to the purpose
for which they are required (Fig. 21). |
 | |

Fig 22 |
SWAGES
Swages are top and bottom tools between which the iron is worked to
shape (Fig. 22). The bottom swage fits into the square hole in
the anvil and the top swage is handled, and is struck with a sledge-
or power hammer. Swages may be of any form required and are made
of the lowest carbon tool steel. A bar of 1½ square should
be kept especially for this and is also suitable for making large
sets. |
 | |

Fig 23 |
HAND MANDREL
This tool (Fig. 23) is used either on the face or over the edge of the
anvil for drawing out and rounding up small rings and collars. |
 |

Fig 24 |
BOLSTER FOR HARROW TINES
Fig. 24 shows the special bolster used for forming the shoulders on
harrow tines. On one side the holes, used for forming the round threaded
part, are slightly countersunk to prevent a sudden change of section.
The edges of the square holes are raised slightly to produce a concave
shoulder on the tine; the prominent edges of these shoulders will then
bear hard on the harrow bars when the tine is tightened, thus making
a rigid job. |
 | |

A cross section of the bolster is shown in the centre of Fig. 25. Below
this is a sectional view showing the countersunk edges on the round holes
and the upraised shoulder on the square hole.
The right hand drawing shows how the shoulders are formed when the tine
is driven into the bolster and the drawing on the left shows the assembly
of the tine in the two harrow bars.
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